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Broken Brake post/pivot. Indian GP

Posted:
Tue Aug 04, 2015 6:10 pm
by bike grim
Just about to put the rear hub on this motor to put in a project scoot I'm messing with ( just to get it on wheels for moving it around ) and noticed one of the the brake shoes was loose. Closer inspection reveals the brake post has sheared. Never seen this before and don't know how it has happened.
Thinking the only way to get it out was stud extractor bit but no joy. I have tried a variety of drills but they are not touching it. I presume it's made out of pretty hard steel. Has anyone had to do this before and if so how? Don't really want to strip it as its already had a overhaul with a freshly rebored top end.

Re: Broken Brake post/pivot. Indian GP

Posted:
Wed Aug 05, 2015 8:29 am
by Wack
I've had to remove one before but I drilled it out, and I've drilled and tapped them when used on rear set brake pedals so maybe your bits are blunt? You could try heating the casing and trying to tap it round with a pointed punch to loosen it but I would guess it's bottomed out in the hole so will be tight .There should be wavy washers fitted under the pivots.
Re: Broken Brake post/pivot. Indian GP

Posted:
Wed Aug 05, 2015 1:11 pm
by bike grim
Wack, Thanks for the advice. I tried tapping it round with a drift (albeit without heat) at first but as you point out its probably bottomed out as it not for moving. I was using new drill bits but I'll give it another go now I know they are capable of being drilled. Fingers crossed.
Cheers
Gareth
Re: Broken Brake post/pivot. Indian GP

Posted:
Wed Aug 05, 2015 3:09 pm
by bazza3004
Try a carbide drill bit if you dont have any joy with hss bit
Re: Broken Brake post/pivot. Indian GP

Posted:
Wed Aug 05, 2015 4:26 pm
by AJC
cut a slot in it, it'll come out with a screwdriver !

Re: Broken Brake post/pivot. Indian GP

Posted:
Wed Aug 05, 2015 5:21 pm
by MickYork
Cobalt drill bit....not cheap but the they're the best for anything like this.
Re: Broken Brake post/pivot. Indian GP

Posted:
Thu Aug 06, 2015 10:17 am
by johnnyXS
just drill very very slowly like 3-5 rpm . if you drill any faster the tip of the drill gets hot and blunts
Start with a centred pilot drill of 1/8" or less and build up from that
Re: Broken Brake post/pivot. Indian GP

Posted:
Thu Aug 06, 2015 4:03 pm
by bike grim
Thanks for replies. I will have another go tonight.
Re: Broken Brake post/pivot. Indian GP

Posted:
Fri Aug 07, 2015 12:02 pm
by paul213
if you want to drill it on the cheap a masonry bit that is not suitable for hammer action can be used (these are ground with a cutting edge ) drill at a slowish speed with plenty of oil to cool the tip . I have used this method on some stainless stands that are just to hard for hss.