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li 125 series 3

PostPosted: Tue Oct 11, 2016 8:24 pm
by waynekemp
i am having problem with clutch i have engine rebuilt when i pull clutch lever on engine when in gear it will not disengage unable to work out engine is on bench

Re: li 125 series 3

PostPosted: Tue Oct 11, 2016 8:39 pm
by HxPaul
If your trying to depress the clutch by using the lever on top of the engine,you cant do it by hand.You need to use an open ended spanner on the lever,or connect it up using the cable and handlebar lever.

Re: li 125 series 3

PostPosted: Tue Oct 11, 2016 8:48 pm
by waynekemp
hi ive tried the spanner on the lever but it wont disengage do you think the clutch hasnt been put back properly

Re: li 125 series 3

PostPosted: Tue Oct 11, 2016 9:15 pm
by waynekemp
could the plates be stuck together

Re: li 125 series 3

PostPosted: Wed Oct 12, 2016 8:41 am
by kennystag
You will have to strip it down to check it out.
Stag

Re: li 125 series 3

PostPosted: Wed Oct 12, 2016 11:36 am
by missing lynx
did it compress when you were putting it together using the clutch compressor? also is the arm solid or does it move but have no affect on the clutch?

Re: li 125 series 3

PostPosted: Wed Oct 12, 2016 1:38 pm
by EddieStone
There's a little clutch plunger that can drop off the actuating lever when you put the cases together. If there's no resistance when you pull the lever, then that could be the problem. Irritating when it happens. It looks like this:
Image

Re: li 125 series 3

PostPosted: Wed Oct 12, 2016 2:30 pm
by HxPaul
EddieStone wrote:There's a little clutch plunger that can drop off the actuating lever when you put the cases together. If there's no resistance when you pull the lever, then that could be the problem. Irritating when it happens. It looks like this:
Image


Only on GP's though.

Re: li 125 series 3

PostPosted: Wed Oct 12, 2016 3:19 pm
by waynekemp
i have found problem i made clutch compressor and took plates apart guess what plates rusted together i expected the man who rebuilt engine to put new plates .trust eh

Re: li 125 series 3

PostPosted: Wed Oct 12, 2016 11:07 pm
by missing lynx
Rusted together ? they should be metal,cork, metal, cork no metal surfaces should be together