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Series 3 LI 150 Special Control Rods

Posted:
Sat Jan 27, 2018 11:04 am
by harps2
Some help please !! - Fitting together handlebars and cables in headset etc and when I fit controlo rods they are not protruding far enough to fit the clutch or throttle brass wheels therefore I can not fit the special alignment screw to locate it all in position - rods are 300 mm in length and I think there were 320 mm rods fitted to some models but think they would be too long ----- any ideas or suggestions please ???
Scooter is 1965 li 150 Special
thanks in advance for any assistance you can offer
Alan
Re: Series 3 LI 150 Special Control Rods

Posted:
Sat Jan 27, 2018 9:40 pm
by Triffid
Re: Series 3 LI 150 Special Control Rods

Posted:
Sat Jan 27, 2018 10:45 pm
by Tractorman
It's not clear from your post if you took these handlebars to pieces and have replaced any parts or re-assembling the original parts. If all parts are what you originally had then you have done something wrong during re-assembly. If you have used new parts then I would check these. I have had a new throttle rod that would not fit because bit welded on the end was welded in the wrong place.
Re: Series 3 LI 150 Special Control Rods

Posted:
Sun Jan 28, 2018 6:30 pm
by harps2
Sorry - no it was a box of bits really - al new rods and headset so no I have not stripped it and are trying to do reassemble.
It is the rods with splines and bolt groove near the ends and not the hole/pin type - clutch and throttle wheels are brass copies of original ones - hope this clarifies.... still not been able to figure it out
Re: Series 3 LI 150 Special Control Rods

Posted:
Sun Jan 28, 2018 8:13 pm
by HxPaul
Sticky says that Li series 3 rods are 312mm in length,the rods on a TV/Special are approx. 298mm in length.
Re: Series 3 LI 150 Special Control Rods

Posted:
Tue Jan 30, 2018 7:10 am
by Bogie
could you just trim a mm or so of the inside edge of the welded on wings , so the rods go further in the throttle and gear change slots giving you a bit more at the brass wheel end .....
Re: Series 3 LI 150 Special Control Rods

Posted:
Tue Jan 30, 2018 4:18 pm
by harps2
Thanks Paul - Ordered the 312 ones - they should be fine!
HxPaul wrote:Sticky says that Li series 3 rods are 312mm in length,the rods on a TV/Special are approx. 298mm in length.