Poor starting on Mugello 225 with 30mm Dellorto

Poor starting on Mugello 225 with 30mm Dellorto PHBH solid mount.
Not often I have to ask but after a day I am no further resolving this problem for a Club Member.
Guy has never ever needed to use choke to start since he bought this scooter 6 months ago. It goes very very well. Recently been a complete pig to start.
Today I drained the tank and refilled with quality petrol and oil.
Changed spark plug.
All electronic stator resistance values in range.
Stripped carb and cleaned.
AV266, 118 Main, 55 Pilot, 60 Starter, 2nd clip down of 4 on needle, Open mouth.
Polished choke plunger and fitted new choke adjuster to ensure that choke operates freely.
Changed float needle.
Floats do float.
Tweaked float adjustment to ensure slightly earlier cut off.
Scooter will not start unless "Easy Start" sprayed through venturi.
Once started pretty smokey and choke makes little difference. Had a 5 mile test run...not bad and lots of power. Scooter restarts when warm.
Will not restart when cold.
Exhaust plugged with glove whilst smoking and engine struggled and died so "probably" not oil seal.
Anybody been here before; feeling a tad useless and don't know where to go next.
Not often I have to ask but after a day I am no further resolving this problem for a Club Member.
Guy has never ever needed to use choke to start since he bought this scooter 6 months ago. It goes very very well. Recently been a complete pig to start.
Today I drained the tank and refilled with quality petrol and oil.
Changed spark plug.
All electronic stator resistance values in range.
Stripped carb and cleaned.
AV266, 118 Main, 55 Pilot, 60 Starter, 2nd clip down of 4 on needle, Open mouth.
Polished choke plunger and fitted new choke adjuster to ensure that choke operates freely.
Changed float needle.
Floats do float.
Tweaked float adjustment to ensure slightly earlier cut off.
Scooter will not start unless "Easy Start" sprayed through venturi.
Once started pretty smokey and choke makes little difference. Had a 5 mile test run...not bad and lots of power. Scooter restarts when warm.
Will not restart when cold.
Exhaust plugged with glove whilst smoking and engine struggled and died so "probably" not oil seal.
Anybody been here before; feeling a tad useless and don't know where to go next.