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OTT chain tensioners

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OTT chain tensioners

Postby dickie » Sun Oct 27, 2024 6:10 am

I've been seeing a lot of comments lately about OTT chain tensioner failures, particularly casa.

Both my motors have them and it's starting to concern me. So what's the solution? Regular checks? Change to a different manufacturer? Change gearing so that I can use a regular tensioner?
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Re: OTT chain tensioners

Postby gizmo » Sun Oct 27, 2024 10:14 am

I've seen this. Always thought they were the best thing since sliced bread.
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Re: OTT chain tensioners

Postby Tony Hart » Sun Oct 27, 2024 8:54 pm

Evening Dickie. I’ve got them in two bikes. One has done about 10k miles without issue but the other lost one of the fixing allen screws during running in. Thankfully I ‘heard’ something amiss when I was pulling into my drive and found the screw on the magnetic drain plug straight away. Cleaned threads up and used locktite when refitting. Since then done about 5k miles this year without a problem. Would use again
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Re: OTT chain tensioners

Postby Norrie Bodge » Sun Oct 27, 2024 9:04 pm

These work well for me !
Loctite the 2 Allen bolts mind

https://www.catalyst-findit.co.uk/index ... &pid=60981
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Re: OTT chain tensioners

Postby Fast n Furious » Sun Oct 27, 2024 10:41 pm

These OTT tensioners can suffer if they've been subjected to harsh "down the box" gear changes or engine seizures. Personally, I'm not a fan of them.
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Re: OTT chain tensioners

Postby dickie » Mon Oct 28, 2024 6:55 am

I suppose the real question is whether they're any more or less failure prone than any other tensioner, but with such a limited uncontrolled market we're extremely unlikely to get any reliable data, so it becomes anecdotal.

However, one doubter is Chris Sturgess who I have a great deal of respect for. He's a highly skilled and experienced tuner as well as being a thoroughly decent chap.

So that alone is probably enough for me to be anxious about the casa ones, but are those from AF any better? Does anyone apart from Norrie Bodge have any knowledge of a significant number of failures? Either their own or friends?
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Re: OTT chain tensioners

Postby Fast n Furious » Tue Oct 29, 2024 2:10 am

I suspect that most of the failures seen with these OTT tensioners are a result of using them with overly stretched chains :!:
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Re: OTT chain tensioners

Postby Toddy » Tue Oct 29, 2024 7:54 pm

I run the Casa ones in a couple of my scooters for the last 6/7 years only one issue one of the early mark 1 type came loose on the euro in Spain which was a design error I’m told on the bolt length this was replaced with a mark 2 version which has been in since and I’ve done a few miles on them ;)
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Re: OTT chain tensioners

Postby dickie » Tue Oct 29, 2024 9:06 pm

Toddy wrote:I run the Casa ones in a couple of my scooters for the last 6/7 years only one issue one of the early mark 1 type came loose on the euro in Spain which was a design error I’m told on the bolt length this was replaced with a mark 2 version which has been in since and I’ve done a few miles on them ;)

That's interesting. Do you use threadlock? And does your motor vibrate much?
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Re: OTT chain tensioners

Postby Toddy » Tue Oct 29, 2024 9:11 pm

dickie wrote:
Toddy wrote:I run the Casa ones in a couple of my scooters for the last 6/7 years only one issue one of the early mark 1 type came loose on the euro in Spain which was a design error I’m told on the bolt length this was replaced with a mark 2 version which has been in since and I’ve done a few miles on them ;)

That's interesting. Do you use threadlock? And does your motor vibrate much?


Yes always put a dab on and no more vibration than a normal lambretta
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Re: OTT chain tensioners

Postby bookertmgs1 » Wed Oct 30, 2024 12:58 pm

Have the casa tensioner fitted in two scooters & others in same group run them

No problems so far with any of them

Have done a decent amount of miles - However, I have used my own fasteners plus a dab of loctite. I also made sure they were "tight" tight

Clearly some concerns from other people which shouldnt be dismissed out of hand but theres very few parts that someone somewhere hasnt got a gripe about
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Re: OTT chain tensioners

Postby dickie » Wed Oct 30, 2024 8:40 pm

bookertmgs1 wrote:


Clearly some concerns from other people which shouldnt be dismissed out of hand but theres very few parts that someone somewhere hasnt got a gripe about


You're absolutely right there. I usually take very little notice but as some of it came from Chris Sturgess I was more interested than usual.

I always use a dab of loctite, so I'm more relaxed than I would be. Maybe all the failures are motors without loctite. Either way, winter is upn us. I've nearly finished my s2, so I'll take the side casing off my s3 and give it a once over.
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