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which kit to use?

Need help with a tuning kit, how do you tune your scooter, which kit should I choose, and all general tuning and modifcations questions are for in here.

which kit to use?

Postby peejay » Thu Feb 26, 2015 1:25 am

hi peeps
a club mate has just bought a series 2 Li150.
he's gonna completely rebuild the motor and put a new top end on it, but which one?

his brief is:

100 mile max in a day, two up riding at all times, cruising at 50mph (probably as fast as he will ride it), clubman exhaust.

your suggestions please :)
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Re: which kit to use?

Postby MickYork » Thu Feb 26, 2015 8:09 am

Personally i'd send the bare engine away and get it adapted to take the 200 stud spacing's, then go for a large bore kit........"there's no substitute for size" as they say.

A standard 200 top end would be close to the spec' your after, will probably work out cheaper than a kitted small block.
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Re: which kit to use?

Postby peejay » Thu Feb 26, 2015 10:18 am

thanks for that Mick, thinking slightly outside the box but it makes sense to me, all suggestions will be passed on.
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Re: which kit to use?

Postby Scooter Paul » Thu Feb 26, 2015 11:25 am

MickYork wrote:Personally i'd send the bare engine away and get it adapted to take the 200 stud spacing's, then go for a large bore kit........"there's no substitute for size" as they say.

A standard 200 top end would be close to the spec' your after, will probably work out cheaper than a kitted small block.


A good call.
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Re: which kit to use?

Postby mainstand » Thu Feb 26, 2015 1:08 pm

Another option. Cheapo 200 conversion then get it tuned & tidied up. Had one on my series 2 & it went very well.

http://www.gjrscooterservices.co.uk/Cylinder%20Kit.htm
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Re: which kit to use?

Postby Toddy » Thu Feb 26, 2015 1:11 pm

What he wants is a question but whats his Budget ?? ;)
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Re: which kit to use?

Postby Eden » Thu Feb 26, 2015 2:16 pm

Budget? Whats one of them?
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Re: which kit to use?

Postby Toddy » Thu Feb 26, 2015 2:18 pm

Eden wrote:Budget? Whats one of them?


It's in the manhole ;)
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Re: which kit to use?

Postby Mr G in NYC » Thu Feb 26, 2015 2:30 pm

GT186.& 25mmPHBH . I'm just about to fit one to a SX150 I have :D Some summer run in fun
on the horizon 8-) G.
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Re: which kit to use?

Postby peejay » Thu Feb 26, 2015 3:07 pm

Toddy wrote: whats his Budget ?? ;)


good question Toddy
talking to him briefly a couple of days ago he said he'd been looking at kits at £400 ish (nothing specific), crank, carb, clubman, 12v electronic for starters so that's a grand without even thinking about it.
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Re: which kit to use?

Postby Marty ULC » Fri Feb 27, 2015 11:15 am

The mugello 186 is a nice kit.
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Re: which kit to use?

Postby mickyb » Fri Feb 27, 2015 11:26 am

GT 186 kit the way to go,
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Re: which kit to use?

Postby Donnie » Fri Feb 27, 2015 12:43 pm

GT186 definitely, id never buy another muggy
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Re: which kit to use?

Postby peejay » Fri Feb 27, 2015 2:07 pm

thanks for replies guys.
i've actually seen the scoot today with my clubmate who is tasked with rebuilding it. it's got a kit on it already!!

probably 185 ish, 28 delli, AF bigbore, no throttle cable or air filter. with mate kicking it and me working the throttle we have it running, sounds pretty sweet and very quiet.
i'll keep you posted on progress as it will now get a thorough check over :)
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Re: which kit to use?

Postby peejay » Fri Mar 27, 2015 4:11 pm

hi peeps
this motor has been stripped down today by my mate.
it's a very late Moggie kit with the stepped head with no gasket and 7 point fixing.
bore size is 66mm.
when it first arrived i tried starting it with no success, i'm 9 1/2 stone and the pedal barely moved!
i was thinking that the compression must be far too high to get this symptom.
at this time i don't know what the squish clearance is, any idea what it should be?
it's fitted with a 28mm PHBH carb and ram air filter, could anyone suggest starting point for correct jetting?
any assistance appreciated :)

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Re: which kit to use?

Postby Adam_Winstone » Sat Mar 28, 2015 12:06 pm

Anyone checked the compression? If the motor is stripped then this would be a good time to look at the head and measure its volume so that you know what you're up against.

As the PHBH range is the commonly supplied by Cambridge Lambretta for use on the Mugellos I would think that their website would be the best place to look for jetting suggestions.

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Re: which kit to use?

Postby Adam_Winstone » Sat Mar 28, 2015 12:15 pm

Advance retard ignition or not? Do note that some of the Cambridge details seem a little rich lower down, which may well be influenced by the fact that they regularly set them up with Varitronics.
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Re: which kit to use?

Postby mickyb » Sat Mar 28, 2015 1:18 pm

Just a thought, if it was running ok before it was stripped why change anything just check compression and squish and set it up properly :?
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Re: which kit to use?

Postby peejay » Sat Mar 28, 2015 1:30 pm

thanks for that Adam :)

top end is now off, squish is .9 -.95mm with a .4mm base gasket.

we don't have the technology to do a compression test at this time but it's a standard head for the kit so we intend to increase base gasket thickness to increase the squish to nearer 1.5mm and give it a go.

looking at the CamLam site they don't reccommend the 28 PHBH for the 198 kit and don't give any set up ideas.
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Re: which kit to use?

Postby peejay » Sat Mar 28, 2015 1:38 pm

mickyb wrote:Just a thought, if it was running ok before it was stripped why change anything just check compression and squish and set it up properly :?


hi Mike
the scoot was bought on Fleabay as a non runner with no history at all. it's now done a few hundred yds but the compression was so high we thought it best to strip it down.
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