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Broken Brake post/pivot. Indian GP

Technical help for Series one, two and three Lambrettas. Models include the Li, Li Special, TV, SX, GP, Serveta and API/SIL models

Broken Brake post/pivot. Indian GP

Postby bike grim » Tue Aug 04, 2015 6:10 pm

Just about to put the rear hub on this motor to put in a project scoot I'm messing with ( just to get it on wheels for moving it around ) and noticed one of the the brake shoes was loose. Closer inspection reveals the brake post has sheared. Never seen this before and don't know how it has happened.

Thinking the only way to get it out was stud extractor bit but no joy. I have tried a variety of drills but they are not touching it. I presume it's made out of pretty hard steel. Has anyone had to do this before and if so how? Don't really want to strip it as its already had a overhaul with a freshly rebored top end.



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Re: Broken Brake post/pivot. Indian GP

Postby Wack » Wed Aug 05, 2015 8:29 am

I've had to remove one before but I drilled it out, and I've drilled and tapped them when used on rear set brake pedals so maybe your bits are blunt? You could try heating the casing and trying to tap it round with a pointed punch to loosen it but I would guess it's bottomed out in the hole so will be tight .There should be wavy washers fitted under the pivots.
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Re: Broken Brake post/pivot. Indian GP

Postby bike grim » Wed Aug 05, 2015 1:11 pm

Wack, Thanks for the advice. I tried tapping it round with a drift (albeit without heat) at first but as you point out its probably bottomed out as it not for moving. I was using new drill bits but I'll give it another go now I know they are capable of being drilled. Fingers crossed.

Cheers

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Re: Broken Brake post/pivot. Indian GP

Postby bazza3004 » Wed Aug 05, 2015 3:09 pm

Try a carbide drill bit if you dont have any joy with hss bit
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Re: Broken Brake post/pivot. Indian GP

Postby AJC » Wed Aug 05, 2015 4:26 pm

cut a slot in it, it'll come out with a screwdriver ! :o
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Re: Broken Brake post/pivot. Indian GP

Postby MickYork » Wed Aug 05, 2015 5:21 pm

Cobalt drill bit....not cheap but the they're the best for anything like this.
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Re: Broken Brake post/pivot. Indian GP

Postby johnnyXS » Thu Aug 06, 2015 10:17 am

just drill very very slowly like 3-5 rpm . if you drill any faster the tip of the drill gets hot and blunts
Start with a centred pilot drill of 1/8" or less and build up from that
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Re: Broken Brake post/pivot. Indian GP

Postby bike grim » Thu Aug 06, 2015 4:03 pm

Thanks for replies. I will have another go tonight.
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Re: Broken Brake post/pivot. Indian GP

Postby paul213 » Fri Aug 07, 2015 12:02 pm

if you want to drill it on the cheap a masonry bit that is not suitable for hammer action can be used (these are ground with a cutting edge ) drill at a slowish speed with plenty of oil to cool the tip . I have used this method on some stainless stands that are just to hard for hss.
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