Nut & Bolt list for rebuild

[andy8688]

Hi,Does anyone have a list of the correct fasteners for a LI series 2 rebuild, I want to source all these myself in stainless steel. Thanks Andy.

[HxPaul]

When I built my series 2,I got a complete kit,rubbers and stainless nuts and bolts from Buzzsolomoto.Its more expensive but less of a hassle than buying 3 nuts and bolts for one job and 5 nuts and bolts for another job etc,plus they come in there own snap bags so you know what fastens what.

[andy8688]

Hi Paul, I want to go down this route as the fasteners won't cost me anything.

[terryj]

here you go
http://scootersoriginali.com/blogs/scoo ... dware-list

[Andie]

this was useful to me, alongside the book. the kits are pricey. problem with self sourcing nuts and bolts is that you can only buy loads, big plus side is you soon build up a tool box size store which always comes in handy.

https://beedspeed.com/html-pages/LamVespaScrewSizeGuide.htm

[citydaz]

I buy all my stainless steel button head and allen bolts and nuts from the fleabay.
There are a couple of really good suppliers who provide good quality items A2 / A4 grade ss, at good prices and fast delivery.
Once youve bought a few items you cant stop buying them.

[terryj]

I buy all my stainless steel button head and allen bolts and nuts from the fleabay.
There are a couple of really good suppliers who provide good quality items A2 / A4 grade ss, at good prices and fast delivery.
Once youve bought a few items you cant stop buying them.

i used to be like that with floats when i went fishing now i have the lambretta its spanners and socket sets that keep whispering buy me

[andy8688]

Thanks for all the replies guy's.

Andy

[Digger]

this was useful to me, alongside the book. the kits are pricey. problem with self sourcing nuts and bolts is that you can only buy loads, big plus side is you soon build up a tool box size store which always comes in handy.

https://beedspeed.com/html-pages/LamVespaScrewSizeGuide.htm

I get mine from a local "Fixing and Welding Supplies" outfit you can buy a nut and bolt or 100, doesn't bother them and at a fraction of the cost of these fixing kits.

[lofty]

Is this any good?
I stole it from another site so don't thank me other than my 'googling' skills
also I cant vouch for its accuracy or completeness..

Horncover
Top = 5 x 10 Pan Head Slotted Screw (2 Required)
Behind Horncast Badge = 6 x 18 Allen Head Screw + 2 6mm Conical Washers (2 Sets Required)
Lower Horncast (Inside Legshield) = 5 x 20 Countersunk Oval Slotted Screw + Finishing Washer (2 Sets Required)
: Horncast Bottom (Under Front Fender) = 5 x 16 Hex Head Bolt + 5mm Large Diameter Conical Washer (2 Sets Required)

Horncover Grille
4 x 10 Countersunk Oval Head Slotted Screw (Oval is optional, just looks better) (2 Required)

Front Mudguard
Bottom (under Aluminum Channel) 5 x 25 Countersunk Flat Top Slotted Screw + 5mm Nut, 5mm Conical Washer (2 Sets Required)
Middle - the middle screw on the front fender goes through an endcap, so it is included there
Top 5 x 20 Countersunk Oval Slotted Screw + Finishing Washer, 5mm Nut, 5mm Conical Washer (2 Sets Required)

Aluminum Channel
4 Channels, Inner and Outer
Inner Channels take: 4 x 10 Pan Head Screw + 4mm Speed Nut, and 4 x 20 Pan Head Screw + 4mm Nut, 4mm Large Diameter Washer
Outer Channels take 2 Sets of 4 x 10 Pan Head Screw + 4mm Speed Nut
(In lieu of speed nuts, you can use plain nuts and washers)

Endcap (8 pieces on floorboard)
Rear Endcaps, 4 x 20 Countersunk Oval Slotted Screw + 4mm Nuts, 4mm Washers (4 Sets Required)
Front Inner Endcaps, 4 x 25 Countersunk Oval Slotted Screw + 4 mm Nuts, 4mm Large Diameter Washers (2 Sets Required)
Front Outer Endcaps, 4 x 10 Countersunk Oval Slotted Screw = Finishing Nut (2 Sets Required)

Floor Plastic Set (all 6 Pieces)
14 x 5mm Nuts
14 x 5mm Conical Washers
10 x 5mm Speed Nuts

Bridgepiece Set
5 x 25 Countersunk Oval Slotted Screw + 5mm Nut, 5mm Conical Washer
(Please note the Round Anti-Vibration Pad between Footboard and Frame Strut, as well as the Rectangular one between the Bridgepiece and the Footboard. You dont see many Lambrettas that still have those!!!

Seat Mounting
Front Seat, or Dual Seat Pivot Post: 8 x 25 Hex Head Bolt + 8mm Nut, 8mm Washer (4 Required)
Front Seat also takes an 8mm Flat Metal Washer, between the seat and the frame. This is not Plastic (4 Required)
Rear Seat, or Dual Sear Latch Post: 8 x 25 Hex Head Bolt + 8mm Nut, 8mm Washer (4 Required)
The Rear Seat or Dual Latch Post takes a Large Diameter 8mm Plastic Washer. (4 Required)

L Bracket (Footboard Bracket on Kickstart Lever side of scooter)
7 x 20 Hex Head Bolt + 7mm Nut, 7mm Conical Washer (2 Sets Required)

Cylinder and Fan Cover
5 x 10 Slotted Hex Head Bolt + 5mm Lock Washer (7 Required)
8 x 14 Hex Head Bolt + 8mm Conical Washer (1 Required)

Headset, please note Li and TV/SX are different

Series 3 Li:
5 x 40 Countersunk Oval Slotted Screw + 5mm Countersunk Internal Lock Washer (2 Sets Required)
6 x 10 Countersunk Oval Slotted Screw (for switch housing to headset) (2 Required)
4 x 10 Countersunk Oval Slotted Screw + 4mm Finishing Washer (Headlight Rim) (3 Required)
3 x 22 Countersunk Flat Slotted Screw (for switch to switch housing) (2 Required)

SX/TV/Special
5 x 40 Countersunk Oval Slotted Screw + 5mm Countersunk Internal Lock Washer (2 Sets Required)
6 x 10 Countersunk Oval Slotted Screw (for switch housing to headset) (2 Required)
3 x 20 Countersunk Oval Machine Screw (Philips Head) (Headlight Rim) (4 Required)
3 x 22 Countersunk Flat Slotted Screw (for switch to switch housing) (2 Required)