H Phil,
Thanks for your interest. I might be able to take a photo of the hub, but it is an awkward thing to capture in a photo. I have had a look for my Mk1 prototype hub, but I can't seem to find it at the moment.
In short, I have made a short (less than 5") axle of 50mm diameter from billet ali. I have machined a 20mm hole through the centre along the axis, and then machined a recess at each end for the two shielded bearings. On the outside, I have machined an 8mm slot for a rectangular section key.
Onto this axle I slip-on kart components, which are both beautifully made and quite cheap, and have a groove for the key already machined into them. The kart components I use are a brake disc carrier and a suitable kart disc (currently 210mm diameter), and a kart sprocket carrier to which I bolt a doughnut of ali plate (approx. 250mm OD) which acts as a spacer between the sprocket carrier and the scooter wheel.
My hubs do have a steel tube within, acting as a spacer between the two bearings. This is essential, but it doesn't need much grease by way of lubrication, more of corrosion protection.
If I can find something to photograph, I'll post it.
