by Warkton Tornado No.1 » Thu Oct 01, 2020 2:41 pm
The GP headset with only two securing screws is not very user friendly for those trying to avoid paint damage. Even if you reduce the headset lip on both halves for the rim to have clearance, the two in line fixing screws then try to tip the rim top or bottom to ride over the lip. Another Innocenti cost cutting excercise, no doubt.....
The only advice I can offer is to assemble leaving out the two main M5 screws that join the two halves then lastly fit them very carefully whilst keeping an eye on the (loosely, not quite tightly) fitted rim.
M5 SHCS (Socket Heas Cap Screws) are the best IMO for this job. Firstly, despite not being countersink, they bite into the head recess & never come loose, but, probably as important, with a ball ended driver, it is virtually impossible for the tool to slip like a screwdriver will in slotted screws. I've been using them since the 70's on all my headsets.