Looks like I can Burnside
Anyway , here is my reply from AF Rayspeed :
10. There is a gap between my hub and my new rim on the locating tabs of the hub will this cause a problem?No. I have been asked this question many times so I will answer it a little more thoroughly. Many people believe the locating tabs on the hub are a load bearing structure and should be an interference (tight) fit, this has made them very concerned by the gap.
The Lambretta hub locating lugs were never intended to provide structural support to the rim. The structural support comes from the hub studs. As such to try to use these locating lugs to provide structural support would not only be a departure from their design intent but would also require a comprehensive redesign. First the numbers, then the explanation.
The new design of rim is based upon existing SIL pressed steel split rims. They share the same internal diameter as the rims we have been getting from India for the last 10 – 15 years. The vast majority of Lambretta scooters we have supplied in that time including our current stock have the same large internal diameter. We were the official Lambretta importer, we are not talking about a small number of bikes. All the split rims I currently stock have this same internal diameter. In all that time, and in all those rims I am not aware of a single failure that could be attributed to this design feature. To reiterate, this is not a design change, and it has not caused a problem over many thousands of rims.
Take a look at a standard Lambretta front hub. Look at how thick the rib of aluminium that is the locating lug actually is. It is not as thick as one of the 8.8 grade steel M8 studs that hold the wheel on. Cast aluminium has less than a third the tensile strength of steel. If this was meant to be the main support of the wheel surely it should be stronger than the stud. The locating lugs do not have close to enough strength to support the Lambretta wheel rim, because that was never their purpose.
The hubs and rims were painted from the factory. This means that even a tight fit between rim and hub was supposed to have two layers of paint between them. Paint is not that strong. If this area were load bearing, the paint would compress under load and move when force was applied. This does not happen because the hub studs take the load and never let the rim touch the locating lugs once they are correctly fitted.
Even very close fitting rims are not an interference fit. If the gap between the rim and the locating lug is half a thou or half a mile, it is still a gap and provides no structural support. Where the factory wanted an interference fit to provide structural support they could do it. Look at a rear hub cone. They were never supplied painted, the centre of the hub where the cone locates was never painted and neither was the layshaft. This is because they wanted an interference fit and that required a metal to metal contact.
I hope that goes some way to relieving people’s fears. But please do not take my word for it. Too many people believe what they are told without ever looking further than a web forum. Go check for yourself that what I say is true and backed up by the evidence. If you find I am mistaken or that there are other factors involved please let me know. If you would like a more detailed answer to this question please email us and I can send an unabridged copy.