by Warkton Tornado No.1 » Wed Dec 23, 2015 11:19 am
Good Morning Adam
I’m not sure any of what I can add to this thread helps, but it is attempt.
The flexible ‘rubber’ connection of carburettor to manifold adopted by many of us is a great principle. That is, in practice, & not so easy to apply universally.
My garage/workshop comprises a host of manifolds & carburettors. I’ve witnessed the change from the solidly mounted Dell’Orto VHB & Amal Concentric Mk I to the Amal Concentric Mk II which spawned derivatives using the ‘elastic’ mounting based upon the Ø 34 mm bore.
Recent times have seen the Ø 38 & 39 mm Dell’Orto VHSB/C come into common use.
Never one to pass up a bargain, a couple of ex Motiv 38 mm VHSC’s came my way via a karter. They had been shortened on their spigots to suit the Rotax motors they were intended for. As a consequence, there wasn’t even the double step to contend with, but just the one remaining.
Try & find connectors to suit that! It was no longer the case of modifying the inlet manifold, so often the case, to suit the rubber, with addition grooves, or making a manifold from scratch.
Ultimately, I had to modify the best of the connectors I had to suit.
Shortening was not the problem to make a twin ‘ribber’ into a single rib. The problem was ensuring that once shortened, a decent ‘clamping on’ be ensured.
What I did was to mount the connector on to my pillar drill by pushing the unmodified end on to a suitable spigot, in the drill chuck. Making ‘rubber’ run true is a little tricky.....
Then, I was able to grind the outside with a Makita electric sanding file a groove below the original surface for a worm drive band (Jubilee clip) ensuring that there was an abutment so the band would stay put in situ.
That arrangement has worked very well. Carburettors mounted thus have never come loose, which is quite a claim in racing circles....
For your scenario, there may be little option other than find a connector that is undersize on its bore, then have it mounted, preferably in a lathe, & grind the bore & profile to that you desire. As long as you have high speed cutters (sanding drums work well) & a die grinder or Dremel type tool, the ‘rubber’ will machine up well.
Perhaps you may have little option than apply similar principles.
Best Regards
Mark